Solar System Design
Frequently Asked Questions
Types of Photo Voltaic (PV) Systems
System Load Worksheet
Typical Power Consumption
Frequently Asked Questions

Square feet and Watts - how it works?
How much will a PV system cost for my 2000 square foot home?
How long do the solar modules and batteries typically last?

What loads can PV run and not run?
What size system do I need?
What will my solar electric system cost?
What size system should I have installed?


Square feet and Watts - how it works?

A rough calculation is that 100 watts of AC peak power require 12 square feet of roof space - or 1 KW requires 120 square feet


How much will a PV system cost for my 2000 square foot home?

The cost of a PV system is not directly related to the square footage of a building. It actually depends on how much energy (kWh) you use per day and your location as well as how much sunlight you get.


How long do the solar modules and batteries typically last?

Most solar modules have a 20-25 year output warranty, but should last even longer since there are no moving parts. The average life of a battery depends on several factors; grade of battery (inexpensive golf cart to expensive industrial 2V cells), depth of discharge, number of cycles, temperature of battery and maintenance. To get the most out of your batteries, you should try to maintain them as close to 75 F as is practical and keep a good state of charge on your batteries while minimizing the number of deep discharge cycles. Also, an equalization charge (controlled overcharge) should be performed every 3 months or so followed by a replenishment of electrolytes. Electrolytes can be distilled water or gel based, depending on battery type.


What loads can PV run and not run?

Photovoltaic can power just about any electrical load. However, air conditioning and electric heating elements (cook stove, water heater or furnace) use large amounts of electricity which drives the system cost beyond the average homeowner's means.


What size system do I need?

It is very easy to calculate your system size. First, you need to obtain your daily power consumption average in units of kilowatt hours (kWh). This power consumption will be listed on your electric bill. Use the instructions below to make this calculation if this average daily power consumption is not provided by your utility company.

Total kilowatt hours (kWh) used: (a)

Number of days in billing cycle: (b)

Average daily kilowatt hours (kWh) used: (a) / (b) =

The number calculated for your Average daily kWh used can now be used in the exact system size can be calculated by our engineers.

What will my solar electric system cost?

A rough calculation is that, the installed cost for small systems (less than 5 kW) without batteries runs between $ 8 and $13 per Watt.  For larger systems (over 10 kW) without batteries the installed cost is between $5 to $10 per Watt. For a small battery pack $1.75 per Watt should be added. For a large battery pack $3.50 or more should be added.


What size system should I have installed?

For most residential and small offices, a 1 kilowatt to 3 KW system should add some real value. For smaller homes and limited roof space, a 250 or 600 watt system can be installed. A rough calculation is that 100 watts of AC peak power require 12 square feet of roof space - or 1 KW requires 120 square feet.


Types of Photo Voltaic (PV) Systems
Small Stand-ALone DC System
Small Stand-Alone DC System

The small stand-alone system is an excellent replacement for propane or kerosene lights in a remote cabin, a recreational vehicle or a boat. The size of the photovoltaic (PV) array and battery will depend upon individual requirements. The actual sizing methods will be discussed later.
The PV array charges the battery during daylight hours and the battery supplies power to the loads as needed. The charge regulator terminates the charging when the battery reaches full charge. The load center may contain meters to monitor system operation and fuses to protect wiring in the event of a malfunction or short circuit in the house.
Stand-Alone AC-DC System

This system is the same as the previous one, except that it contains a DC to AC inverter, an electronic device which converts direct current into alternating current. With the addition of an inverter, commonly available household appliances such as power tools, vacuum cleaners, washing machines and kitchen appliances can be used.
High quality DC to AC inverters are available with power outputs ranging from 100 watts to 11 kilowatts, and conversion efficiencies greater than 90%. To insure reliable system operation, the inverter should be carefully matched to the loads that will be run.

As the loads on the system are increased, a larger PV array and more battery storage will be required.
Stand-Alone AC System

A stand-alone AC system will usually have a PV array of ten or more modules, battery bank and one or more inverters. Two or more stackable inverters are an excellent choice for this type of system since they can work together to supply power to large loads. If one fails, the others can continue to operate at reduced output until repairs are made. This redundancy is important for continuously operating critical loads, such as refrigerators and freezers
In large homes, an AC only system simplifies wiring by allowing the use of low cost, readily available switches, outlets, and fixtures. Savings in wire cost are significant, because the large gauge wire required for efficient transmission of low voltage DC power over long runs is avoided.

The PV-generator combination system may be an economical alternative to a large stand-alone PV system, because the PV array does not have to be sized large enough for worst case weather conditions. A gasoline, propane or diesel generator combined with a battery charger can supply power when the PV array falls short.

If the PV array is sized for average conditions, then during extended overcast situations or periods of increased load, the generator can be started. When batteries are low, the generator will power the AC loads in the house as well as a battery charger to help recharge the batteries.

If the PV array is sized much smaller than needed for normal use, the generator can power peak loads such as doing laundry or pumping water while simultaneously run the battery charger to charge to battery bank.

In addition to allowing for a smaller PV array, a back-up charging system may also allow use of a smaller battery bank. Generator and battery bank size must be chosen carefully for reliable system operation. See the system sizing section for more details on equipment choice.

Utility Interface

The Utility Interface system is used in a grid connected house. Electricity generated by the solar system is stored in a battery bank which provides all or some of the home's power. If the batteries become low, an automatic transfer switch reconnects the house loads to the utility power.

Any size PV array can be used in this type of system, since utility power is available whenever PV produced power is not. Array size can be increased incrementally, requiring less use of utility power.
This type of system can have a lower initial cost than a utility intertie system. It will function during power outages and can be enlarged to make the home independent of the utility.
Net Metering

The net metering system is also used in a grid-connected house, but instead of storing power in batteries, it is sold to the utility company.

The net metering system employs a special type of inverter, which inverts DC power from the PV array into low distortion full sine wave AC power, acceptable for purchase by the local utility power company. Batteries are not required for storage. The power is delivered through a kilowatt-hour (kWh) meter to the utility grid as it is produced by the PV modules. A second kWh meter is sometimes used to measure the power consumed.
The user of this system will notice no difference from any utility run system, except lower utility bills or possibly payments from the power company for the excess electricity that is generated.

Until recently, the net metering system requires a PV array of 1000 watts or more (12 or more PV modules) to be cost effective since the smallest intertie inverters were 1000 watts (1 kW). Recently, a new, smaller utility intertie inverter has become available, allowing systems as small as 100 watts to feed power back into the grid. Any electricity fed into the grid must be compatible with the power generated by the utility or problems might arise.

Net metering system require utility power to operate, so a house of this type will have no electricity during a power outage. Adding a battery bank to the PV system would provide power during outages.
Calculating System Loads

In order to determine the size and the cost of a solar electric (or wind, hydro or other alternative power system), it is first necessary to determine how much power is needed. One of the most frequently asked questions in our shop is, "How large a system will it take to run my home?" In order to answer this, we need to calculate how much power is needed.

System Sizing

The size of a solar electric system depends on the amount of power that is required (watts), the amount of time it is used (hours), and the amount of energy available from the sun in a particular area (sun hours per day). The user has control of the first two of these variables, while the third depends on the location.


Conservation plays an important role in keeping the cost of a photovoltaic system down. The use of energy efficient appliances and lighting as well as non-electric alternatives wherever possible can make solar electricity a cost competitive alternative to gasoline generators, and in some cases, utility power.

Before designing an efficient system, we must look at each load and decide how we can do the most with the least amount of energy. If you know exactly what appliances you are going to use, you are now ready to determine the size of your array.

Cooking, Heating and Cooling

Conventional electric cooking, space heating and water heating equipment use a prohibitive amount of electricity. Electric ranges use 1500 watts or more per burner, so bottled propane or natural gas is a popular alternative to electricity for cooking. A microwave oven has about the same power draw, but since food cooks much more quickly, the amount of kilowatt hours used may not be too large. Propane and wood are popular alternatives to space heating. Good passive solar design and proper insulation can reduce the need for heat.

Air conditioning uses an extremely large amount of energy but it isn't totally out of the question. Evaporative cooling is a more reasonable load, and in locations with low to moderate humidity, the results are almost as good. One plus for cooling-the largest amount of solar energy is usually available when the temperature is the highest.


Lighting requires the most study since so many options exist in type, size, voltage and placement. The type of lighting that is best for one system may not be right for another.

The first decision is whether your lights will be run on low voltage direct current (DC) or conventional 110 volt alternating current (AC).

In a small home, an RV or a boat, low voltage DC lighting is usually the best choice. DC wiring runs can be kept short allowing the use of fairly small gauge wire. Since an inverter is not required, the system cost is lower. If an inverter is part of the system anyway, the house will not be dark if the inverter fails since the lights are powered directly by the battery.

In addition to conventional size medium base low voltage bulbs the user can choose from a large selection of DC fluorescent lights, which have 3 to 4 times the light output per watt of power used compared with incandescent types. Halogen bulbs are approximately 30% more efficient and actually seem almost twice as bright as similar wattage incandescents because of the spectrum of light they produce. 12 and 24 volt replacement ballasts are available to convert AC fluorescent lights to DC. Many modern tract homes have lighting systems with 12 volt halogen bulbs and use an easily bypassable step-down transformer.

In an averaged sized home, the use of an inverter to supply AC power for conventional lighting is most cost effective. In a large stand alone system with AC lighting, the user might consider a back up inverter or a few low voltage DC lights in case the primary inverter fails. AC light dimmers will not function on AC power from most modified-sine wave inverters. Small fluorescent lights may not turn on with some "load demand start" type inverters.

If you are not sure which type of lighting you should use, feel free to call us.


Gas powered absorption refrigerators are a good choice in small systems if bottled gas is available. Modern absorption refrigerators consume 5 to 10 gallons of LP gas per month. If an electric refrigerator will be used in a stand-alone system, it should be a high efficiency type. State of the art solar powered refrigerators use 300 to 800 watt hours of electricity per day while conventional AC refrigerators use 3000 to 4000 watt hours of electricity per day at a 70 degree average air temperature. The higher cost of a good quality high efficiency refrigerator is made up many times over by savings in the number of solar modules and batteries required.

Major Appliances

Washing machines will require a large inverter unless the user is handy enough to convert a washer to DC by changing the motor and modifying the controls. Some automatic washers will run on 1500 watt inverters but for longer inverter life, a 2400 watt or larger inverter should be used. Most washers require approximately 250 to 400 watt hours per load.

Electric dryers fall into the category of electric heating and cooking equipment-they are energy hogs! Gas dryers, which use bottled gas for heat and electricity for rotating the drum are a more reasonable choice. Each load dried in a gas dryer will require 200 to 400 watt-hours depending on the type of fabrics and temperature setting. In an electric dryer a similar load will consume 4000 to 8000 watt hours.

Vacuum cleaners usually consume 600 to 1000 watts, depending on how powerful they are, (about twice what a washer uses), but most vacuum cleaners will operate on inverters smaller than 1000 watts, because they have low surge motors.

Stationary power tools like table saws, drill presses and planers can be run on inverters of 2400 watts or more, depending on motor horsepower. Check with inverter dealers or manufactures for specifics since tools vary a great deal. In belt driven tools, motors can be replaced with low voltage DC ones of similar HP rating, but the cost is 4 to 5 times that of AC motors.

Small Appliances

Many small appliances such as irons, toasters and hair dryers consume very large amounts of power when they are used but by their nature require very short or infrequent periods, so they may be used if the system inverter and batteries are large enough.

Electronic equipment, like stereos, televisions, VCR's and computers have a fairly small power draw. Many of these are available in low voltage DC as well as conventional AC versions, and in general, DC models use less power than their AC counterparts. If the electrical system is designed to deliver both AC and DC, then DC appliances can be used for maximum efficiency. Often the savings are minimal and it may be more than offset by the lower cost, increased availability, additional features, and better overall quality of the AC appliance.


System Loads Worskheet

Use this work sheet to determine the total amp-hours per day used by all the loads in your system.

Step 1. Calculate your AC loads. If no AC loads, skip to Step 2.

1. List all AC loads, wattage and hours of use per week in the space below. Add up all the watt-hours per week to determine AC watt-hours per week.
Description of Load Watts x Hrs/Wk = WH/WK
________________________________ _______   _______   _________
________________________________ _______   _______   _________
________________________________ _______   _______   _________
________________________________ _______   _______   _________
________________________________ _______   _______   _________

Total AC watt-hours per week: ________

Note: Wattage of appliances can usually be determined from tags on the back of the appliance or from the owner's manual. If an appliance is rated in amps, multiply amps by operating voltage (120 or 240) to find watts.

2. Actual AC watt-hours per week. Multiply line 1 by 1.15 to correct for inverter loss. _________

3. Inverter DC input voltage; usually 12 or 24 volts. This is DC system voltage. _________

4. Divide line 2 by line 3. This is total amp-hours per week used by AC loads. _________

Step 2. Calculate your DC loads

5. List all DC loads in the spaces below:
Description of Load Watts x Hrs/Wk = WH/WK
________________________________ _______   _______   _________
________________________________ _______   _______   _________
________________________________ _______   _______   _________
________________________________ _______   _______   _________
________________________________ _______   _______   _________

Total watt-hours per week: ________

6. DC system voltage. Usually 12 or 24 volts. __________

7. Total amp-hours per week used by DC loads. Divide line 5 by line 6. __________

8. Total amp-hours per week used by AC loads from line 4. __________

9. Add lines 7 and 8. This is total amp-hours per week used by all loads. __________

10. Divide line 9 by 7 days. __________

This is total average amp-hours per day.


Battery Sizing Worskheet

Use this worksheet to determine what size battery is required for your system.

1. Total solar array amp hours per day required from Systems Load Worksheet, line 10, page 7. ______

2. Maximum number of continuous days of cloudy weather expected in your area during one year. (5 to 10 days in most areas) ______

3. Multiply line 1 by line 2. ______

4. Divide line 3 by 0.8 to maintain a 20% reserve after deep discharge period. If no special condition, skip to line 10. ______

5. Select multiplier below which corresponds to the batteries' wintertime average ambient temperature.

Battery Temperature Multiplier

Battery Temperature Multiplier
80F/26.7C 1.00
70F/21.2C 1.04
60F/15.6C 1.11
50F/10.0C 1.19
40F/4.4C 1.30
30F/-1.1C 1.40
20F/-6.7C 1.59

6. Multiply line 4 by line 5. This is your optimum battery size. ______

7. Amp-hours of battery chosen (i.e. L16 is 360. amp hours) ______

8. Divide line 6 by line 7. This is the total number of batteries in parallel required. ______

9. Round off to the next highest whole number. ______

10. Divide the system voltage by the battery voltage. ______

11. Multiply line 9 by line 10. ______

This is the total number of batteries required.


Array Sizing Worskheet

Use this worksheet to figure the total number of solar modules required for your system.

1. Total average amp-hours per day from the System Loads Worksheet, line 10. _____________

2. Multiply line 1 by 1.2 to compensate for loss from battery charge/discharge. _____________

3. Average sun hours per day in your area. _____________

4. Divide line 2 by line 3. This is total solar array amps required. _____________

5. Optimum or peak amps of solar module used. See module specifications. _____________

6. Total number of solar modules in parallel required. Divide line 4 by 5. _____________

7. Round off to the next highest whole number. _____________

8. Number of modules in each series string to provide DC Battery voltage: _____________

DC Battery
Number of Modules
in Each String
12 1
24 2
36 3
48 4

9. Multiply line 7 by line 8. _____________

This is the total number of solar modules required.


Typical Power Consumption
  Air Conditioners



 One ton









Evaporation Coolers




Heater, Portable




Major & General Appliances

 CD Player



 Christmas Lights






 Clothes Dryer









 Electric Blanket



 Fan (Attic)



 Fan (Ceiling or Circulating)



 Fan (Furnace)



 Fan (Rollaway)



 Fan (Window)



 Fish Tank



 Floor Polisher



 Freezer-Upright (18 cu. ft.)



Manual Defrost



Automatic Defrost



 Hair Blow dryer



 Hand Iron



 Heat Lamp



 Heating Pad






 Jacuzzi/Spa Pump






 Lighting (Avg. Resd. Use)



 Radio (Solid State)



 Radio/Recorder (Solid State)



 Range (with Oven)



 Range (with self-cleaning)






16 cu. ft.



20 cu. ft.



 Refrigerator-Freezer (frostless)



16 cu. ft.



20 cu. ft.



 Sewing Machine



 Shaver (none rechargeable)



 Sun Lamp



 Swimming Pool Pump Motor



 Television Cable (TV) Box



 Television, Color (Tube)



 Television, Color (Solid state)



 Television, B & W (Tube)



 Television, B & W (Solid State)



 Television, Screen (45")



 Television, Video Games









 Vacuum Cleaner



 Video Tape Rec.



 Washing Machine



 Water Heater



 water Heater (Quick-Recovery)



 Waterbed Heater



 Water Softener



 Well Pump



Kitchen Appliances




 Can Opener



 Carving Knife



 Coffee Maker



 Deep Fat Fryer



 Food Blender



 Food Mixer



 Frying Pan



 Garbage Disposal



 Hot Plate



 Microwave Oven






 Slow Cooker






 Toaster Oven



 Trash Compactor



 Waffle Iron



Solar Window